Thermal Break Window and Door Profiles
Thermal break aluminum window and door profiles in 6063-T5, built as two extrusions joined by a PA66-GF25 polyamide bridge…
- Alloy
- 6063-T5
- Wall thickness
- 0.8 mm minimum
Anodized aluminum profiles in AA10 or AA15 — window and door sections, trims and custom shapes — in silver, champagne, bronze, black and gold, cut to your list from 500 kg per profile. Other colours are quoted on request.
Anodizing is not a coating applied on top of the metal. It is an electrochemical conversion of the aluminum surface itself. The profile is made the anode in an acid electrolyte, and a dense oxide layer grows out of the substrate and into it, so there is no interface where a film can lift or peel. That is why anodized aluminum window and door frames keep their appearance in coastal air, in polluted city centers and on buildings that are washed rarely, if ever.
We run an in-house anodizing line, which means the film thickness, the color and the surface texture are controlled under one roof instead of being subcontracted. For window and door brands, that matters for a simple reason: the frame is the part of the window the customer sees every day, and a color that drifts between production runs is a complaint waiting to happen.
Our standard anodic film is 10 ±2 µm, and running our own line lets us hold that band tightly rather than averaging out of a wide range. For more demanding exposure, the layer can be built up to 15, 20 or 25 µm on request. The difference is not cosmetic. A thicker oxide layer takes proportionally longer to break down under salt and humidity, which is why a thickened film is the normal specification for facades within a few hundred meters of the sea.
Corrosion performance tracks that thickness. Standard 10 µm profiles are tested to at least 500 hours of neutral salt spray, and thickened films extend that beyond 1000 hours. The exact figure that applies to your order is stated on the inspection report for the batch that ships.
Window and door frames are fabricated, not just installed. Profiles are sawn to length, punched for hardware, crimped at the corners and screwed through. A frame that is too soft deforms under the crimping die and will not hold a miter closed; one that is too hard cracks at the corner or dulls tooling faster than the fabricator can tolerate. Holding Webster hardness at 10 ±2 HW keeps the profile rigid enough to carry heavy glazing and ductile enough to survive high-speed punching and corner crimping without cracking.
Anodizing produces its color through the oxide layer rather than through pigment, and the range covers silver, champagne, bronze and black. Because the finish is integral to the metal, it keeps a metallic depth that paint and powder cannot reproduce, and the surface stays conductive and weldable in the areas left unsealed. Color consistency between profiles in the same order is controlled by processing the frame set together, so a casement outer frame, its sash and the matching door threshold read as one material.
Profiles are produced to GB/T 5237 high-precision and super high-precision tolerances, with critical assembly dimensions controlled at the die. Casement window frames, sliding tracks and premium door frames all depend on the same thing: a consistent section so that hardware, gaskets and beads fit without hand-fitting on the assembly line. Cutting, punching, tapping and milling can be carried out before shipment if you would rather receive ready-to-assemble parts.
Tooling takes around 10 to 15 working days, with total sampling at 20 to 25 days. Lengths come from your cutting list, protected in shrink film, and minimum order quantity is 500 kg per profile. Delivery terms are FOB Shenzhen or Guangzhou. Send your drawings, the color reference and the exposure class of the building, and we will confirm the film thickness and finish that suits the project.
Nine opening types cover almost every enquiry on this page, from casement and awning to slim-frame windows, partitions and shopfront screens. Each one puts the tolerance, the drainage path and the hardware pocket in a different place.
| Opening type | What the frame has to do | Where it usually fails |
|---|---|---|
| Casement windows | Carry the sash on friction stays or hinges, drain the sash chamber, keep the sightline even on all four sides | Water tracked back over the sash gasket when the drain slot sits above the bottom rebate |
| Awning windows | Top-hung sash with a restricted opening and a drain path that still works at 15–30° open | Water sitting in the sash rebate when the frame is set back behind the cladding line |
| Top-hung windows | Sash hung at the head, opening limited at the bottom, water shed over the head rather than through it | Stay screws pulling out of a thin sash wall, and water tracking back under the head gasket |
| Pivot windows | Sash rotating on floor and head pivots, weight carried at two points, adjustable after glazing | Frame twist when fixing centres exceed what the section allows, and a pivot that cannot be shimmed |
| Sliding windows and doors | Two or three tracks in one frame, rollers that stay aligned, a sill that drains both leaves | Rattle and water carry-over when the outer track drains into the inner track |
| Slim-frame windows and doors | Hold a 20–30 mm sightline with a thinner wall, so hardware pockets and glass thickness decide the section | Sash deflection at long widths, and standard hardware that will not fit the narrow frame |
| Partitions and interior screens | Floor-to-ceiling runs with head and sill tracks, glazed panels on a gasket, long spans without a mid-rail | Mid-span deflection on a 3 m panel, and acoustic leaks at the head track |
| Shopfront and entrance screens | Wider spans on a heavier mullion, door closer and lock loads, glazing beads on the public side | Sill deflection under a heavy entrance leaf, and a mullion undersized for the wind zone |
| Louvre windows | Blades held at a consistent pitch in a jamb that still drains | Blade rattle at the pivot, and water carried over the blade stack in driving rain |
Anodized aluminium window profiles are specified where the frame stays visible as metal: the finish is judged on the sightline and the mullion face, not on a hidden return. Alongside the nine types above we quote casement window frame profiles, awning and top-hung window profiles, pivot window profiles, sliding window aluminium profiles in thermal and non-thermal versions, slim aluminium window and door profiles, aluminium partition profiles, shopfront aluminium sections and aluminium louvre window frames, all against a drawing.
Architectural Aluminum · Window & Door Profiles
6063-T5 window and door frame profiles finished on our in-house anodizing line, with controlled 10 ±2 µm film thickness, four standard colors and GB/T 5237 precision tolerances.
| Alloy Grade | 6063-T5 architectural grade |
|---|---|
| Surface Treatment | Anodizing - silver, champagne, bronze, black |
| Webster Hardness | 10 ±2 HW |
| Anodic Film Thickness | Standard 10 ±2 µm; thickened to 15, 20 or 25 µm on request |
| Salt Spray Resistance | ≥500 hours at 10 µm; 1000+ hours with thickened films |
| Tolerance Standard | GB/T 5237 high precision / super high precision |
| Applications | Casement window frames, sliding tracks, premium door frames |
| Cut Length | To your cutting list; 6.0 m maximum in a 40 ft container |
| MOQ | 500 kg per profile |
| Lead Time | 10-15 working days for tooling; 20-25 days for total sampling |
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